X ray Smd Component Counter
This equipment is used to count the number of surface-mount devices (SMDs) on printed circuit boards (PCBs) quickly and accurately, which saves time and reduces the chances of errors.
Description
Why Choose an X-Ray SMD Component Counter?
The X -Ray SMD Component Counter is designed to provide fast and accurate counting of reel-packaged electronic components without opening the packaging. By using advanced X-ray imaging technology, manufacturers can instantly determine the exact quantity of remaining components on each reel.
Compared with traditional manual counting methods, the system significantly improves inventory accuracy, reduces labor costs, and minimizes production delays caused by material shortages.
Key advantages include:
• High counting accuracy for various reel sizes
• Non-destructive counting without opening packaging
• Fast counting speed for improved warehouse efficiency
• Reduced manual labor and human counting errors
• Improved inventory traceability and material management
• Easy integration with MES and ERP systems
Products parameter
| Power supply | AC110~220V 10A +/-10% |
Rated power |
1.7KW |
|
Inspection mode |
off-line |
Authority management |
password |
|
Door-opened |
Manual+system induction |
Loading way |
Human-being |
|
Light tube type |
sealed type |
Light tube voltage |
50~90KV |
|
Light tube current |
200ɥA |
focal spot size |
5um |
|
Geometry magnification |
200 times |
cooling-down method |
Forced air cooling |
|
Material tray size |
7"-17"tray |
Material tray thickness |
≤88mm |
|
Radiation tolerance |
10000Gy |
Protection level |
lP65 |
|
Counting speed |
7",about 6-8s/4 reel |
Load table size |
400×400mm/10KG |
How Does The X Ray SMD Component Counter Work?
The machine uses X-ray imaging technology to scan reel-packaged electronic components and generate digital images. Through advanced image processing software, the system automatically identifies component spacing, dimensions, and quantity to calculate the exact number of components remaining on each reel.
This non-contact counting method eliminates manual counting errors and provides fast, reliable inventory data for production planning and warehouse management.
Inventory Challenges Solved By X Ray Component Counters
Many electronics manufacturers face inventory management challenges such as:
• Incorrect reel quantities
• Time-consuming manual counting
• Production delays caused by material shortages
• Inventory discrepancies
• Human counting errors
• Poor material traceability
Applications of X-ray SMD Component Counter
SMT Manufacturing
Accurately count reel-packaged components before production to reduce material shortages and improve production planning.
EMS Factories
Support fast inventory verification and improve warehouse management efficiency.
Electronic Component Warehouses
Maintain accurate inventory records and reduce manual counting workload.
Automotive Electronics Manufacturing
Improve material traceability and inventory control for automotive electronic components.
Medical Electronics Production
Ensure accurate component management for highly regulated manufacturing environments.
Component Distribution Centers
Quickly verify incoming and outgoing component quantities to improve operational efficiency.
Manual Counting VS X Ray Component Counting
Traditional manual counting methods require significant labor and are prone to human error.
X Ray Component Counters provide:
• Faster counting speed
• Higher counting accuracy
• Reduced labor costs
• Better inventory control
• Improved material traceability
• More reliable production planning
Demo video
X ray SMD component counter
Any more details, please contact WhatsApp/Wechat/VK/Mob:+8615768114827
