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BGA Rework System Computer Repair Machine

1. Optical CCD imported from Panasonic. 2. Electric relay made by OMRON. 3. Automatically solder, desolder, pick up, replace and simple alignment system. 4. Safe 3rd heating zone which was designed to be shield by steel-mesh

Description

BGA rework system computer repair machine

 

DH-A2 consists of a vision system, operation system and safe system, which can maximize its functions, also simplify

its maintenance, to make an end-user better experience.

BGA machine system

laptop repair

1. Application Of BGA rework system computer repair machine

 

To solder, reball, desolder a different kind of chips:

 

BGA,PGA,POP,BQFP,QFN,SOT223,PLCC,TQFP,TDFN,TSOP, PBGA,CPGA,LED chips, and so on.

2. Product Features of BGA rework system computer repair machine

* Stable and long lifespan(designed for 15 years using)

* Can repair different motherboards with high successful rate

* Strictly control heating and cooling temperature

* Optical alignment system: mounting accurately within 0.01mm

* Easy to operation. Anyone can learn to use it in 30 minutes. No special skill is needed.

3. Specification of BGA rework reballing machine

 

Power supply 110~240V 50/60Hz
Power rate 5400W
Auto level solder, desolder, pick up and replace, etc.
Optical CCD automatic with a chip feeder
Running control PLC (Mitsubishi)
chip spacing 0.15mm
Touchscreen curves appearing, time and temperature setting
PCBA size available 22*22~400*420mm
chip size 1*1~80*80mm
Weight about 74kg

 

4. Details of BGA rework reballing machine

 

1. Top hot-air and a vacuum sucker installed together, which is conveniently picking up a chip/component for aligning.

ly rework station

2. Optical CCD with a split vision for those dots on a chip vs motherboard imaged on a monitor screen.

imported bga rework station

3. The display screen for a chip(BGA,IC,POP and SMT,etc.) vs its matched motherboard's dots aligned before soldering.

 

infrared rework station price

 

4. 3 heating zones, upper hot-air, lower hot-air and IR preheating zones, which can be used for small to iPhone motherboard, also, up to computer ann TV mainboards, etc.

zhuomao bga rework station

5. IR preheating zone covered by steel-mesh, which makes heating elements evenly and safer.

ir repair station

 

6. Operation interface for time and temperature setting, temperature profiles can be stored as many as 50,000 groups.

weller rework station

 

 

 

 

5. Why Choose Our Automatic SMD SMT LED BGA Workstation?

motherboard desoldering machinemobile phone desoldering machine

 

6. Certificate of BGA rework system computer repair machine

UL, E-MARK, CCC, FCC, CE ROHS certificates. Meanwhile, to improve and perfect the quality system, Dinghua has passed ISO, GMP, FCCA, C-TPAT on-site audit certification.

pace bga rework station

7. Packing & Shipment of Automatic BGA rework reballing machine

Packing Lisk-brochure

Packing for DH-A2

 

8. Shipment for the BGA rework station

DHL, TNT, FEDEX, SF, Sea transportation and other special lines,etc.. If you want another shipping term, please tell us.

We will support you.

 

9. Terms of Payment

Bank transfer, Western Union, Credit Card.

Please tell us if you need other support.

10. Operation guide for the BGA rework station DH-A2

 

11. The relevant knowledge for BGA repairing machine.

1. Classification of repair machine

Optical alignment - prism imaging and LED lighting are adopted through the optical module to adjust the light field distribution so that the image of a small chip is displayed on the display to achieve optical alignment and repair. To talk about Non-optical alignment is to align BGA with the PCB screen line and point by the naked eye to achieve alignment repair.

The intelligent operation equipment for visual alignment, welding, and disassembly of BGA elements of different sizes can effectively improve the productivity of repair rate and greatly reduce the cost.

2. Heating mode

At present, there are three heating modes in the repair system: up hot air + down infrared, up and down infrared and up and down hot air. At present, there is no final conclusion about which way is the best. Some of the production principles of the upper hot air are fans, some are air pumps, and the latter is relatively better. At present, infrared heating is mainly far-infrared, because the length of the far-infrared wave is invisible light, not sensitive to color, basically the same absorption and refractive index of different substances, so it is better than infrared heating. A kind of In hot air reflow soldering, the bottom of PCB must be able to be heated. The purpose of this heating is to avoid warping and deformation caused by single-side heating of PCB and to shorten the melting time of solder paste. This bottom heating is particularly important for BGA rework of large size plates. A kind of There are three heating modes at the bottom of BGA repair equipment: one is hot air heating, the other is infrared heating, and the third is hot air + infrared heating. The advantage of hot air heating is even heating, which is recommended for the general repair process. The disadvantage of infrared heating is uneven heating of PCB. Now, hot air + infrared is

widely used in China.

3. Control mode

Instrument control, low repair rate, easy to burn BGA chip, especially lead-free BGA. Compared with some high-end repair tables, there are PLC control and full computer control.

4. Selection of air nozzle

Choose a good hot air return nozzle. The hot air return nozzle belongs to non-contact heating. During heating, the solder of each solder joint on BGA is melted at the same time by high-temperature airflow. It can ensure a stable temperature environment in the whole reflux process and protect the adjacent devices from being damaged by the convective hot air. Success depends on the uniformity of heat distribution on the package and PCB pad, without blowing or moving the components in the reflow. A kind of The heat resistance temperature of most semiconductor devices in BGA repair process is 240. C ~ 600. C. For BGA repair system, the control of heating temperature and uniformity is very important. In the repair case, the heat convection transfer includes blowing out the heated air through the nozzle, which has the same shape as the element. The airflow is dynamic, including laminar effect, high and low-pressure area and circulation speed. When these physical effects are combined with heat absorption and distribution, it is clear that the construction of hot air nozzles for local area heating, as well as the correct BGA repair, is a complex task. Any pressure fluctuation or the problem of compressed air source or pump required by hot air system will fundamentally reduce the performance of the machine.

5. Introduction to existing machines

Effective time: DH-A2 produced by Shenzhen Dinghua Technology Development CO, Ltd. The big bottom of the utility model adopts infrared heating, which is composed of six groups of infrared heating pipes; the small bottom adopts infrared heating wind; the upper part adopts hot air heating, which is composed of a group of heating wire winding and high-pressure gas pipe. The control system adopts PLC mode, which can store 200 temperature curves.

BGA Rework System Computer Repair Machine Advantages:

 

 

It uses three independent heating bodies for heating, two of which can also be heated in sections; one is constant temperature heating, but it can turn off five heating bodies at will to reduce power consumption

 

 

It adopts the optical alignment system, which can complete the alignment operation more conveniently and quickly

 

 

PCB support frame adopts the form of positioning hole, which can complete PCB fixing more conveniently and quickly, especially for special-shaped plate.

 

 

because it is heated by three independent heating bodies, the temperature rise slope is faster, which can better meet the lead-free process requirements;

 

 

the upper temperature adopts external air pressure because the air pressure source is very stable, there is a system of air pressure dispersion, so the upper temperature is very uniform;

 

 

With the touch screen interface, the temperature curve can be adjusted at any time, making the operation more convenient;

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