Manual BGA Rework System

 

 

Manual BGA Rework Systems DH-5830 are precision tools that allow users to remove, replace and remanufacture components that are Ball Grid Array (BGA) in nature. In order to carry out such tasks accurately, the BGA repair station with infrared heating utilize controlled heating (top/bottom heaters). In addition, the BGA repair station with infrared heating are able to provide support and stability that is needed to maintain alignment and correct placement of very small solder balls. To accomplish this, many manual systems use a combination of gantry systems and thermocouples to monitor temperature and position accurately during the process of assembling a BGA.

 

In addition, this BGA rework machine for mobile phone repair is specially designed for mobile phone, laptop and Xbox playstation PCB motherboard repair. With its compact footprint and cost-effective pricing, it has become a popular choice in the smartphone repair industry. The small and space-saving design makes it ideal for repair shops and service centers, while the affordable investment allows technicians to perform professional-level BGA rework without high equipment costs. As a result, it is widely adopted by mobile phone repair stores and individual repair technicians.

 

 

 

 

 

 

 

 

 

 

 

 

1. Vacuum Suction Pen

Vacuum suction pen facilitates the safe and efficient removal of the BGA chip desoldering, ensuring a convenient and damage-free operation.

2. USB 2.0 Interface
Supports connection to a computer or mouse for temperature-curve screenshots and future system upgrades.

3. Real-Time Temperature Monitoring & Analysis
Displays both set and actual temperature profiles in real time, enabling precise parameter analysis and adjustment.

4. External Temperature Sensor
Provides accurate real-time temperature measurement and improves process control during rework.

5. Three Independent Heating Zones
Features upper and lower hot-air heaters combined with an infrared bottom preheating zone for uniform and stable heating.

6. Closed-Loop Temperature Control
K-type closed-loop control system ensures high temperature accuracy within ±2°C.

7. Efficient Cooling System
High-power cross-flow cooling fan prevents PCB deformation and protects surrounding components.

8. Intelligent Audio Reminder
Voice alerts 5–10 seconds before heating completion to help operators prepare in advance.

9. Comprehensive Safety Protection
Built-in overheat protection ensures safe and reliable operation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1. Machine:1 set

2. All packed in stable and strong wooden cases,suitable for import and export.

3. Top nozzle: 3 pcs (20*20mm,30*30mm,40*40mm)

Bottom nozzle:2pcs(35*35mm,55*55mm)

4. Beam (Support strip):2 pcs

5. Plum knob:4 pcs

6. Universal fixture:4 pcs

7. Support screw:5 pcs

8. Brush pen:1 pc

9. Vacuum cup:5 pcs

10. Spanner:3 pcs

11. Temp sensor wire:1 pc

12. Vacuum sucker: 5 pcs

13. Professional Instruction Book:1 pc

14. Tool Box:1 pc

 

 

January 21, 2026 – As the global BGA rework station market is projected to reach $450 million this year, a surprising trend is emerging: the high-demand for manual and semi-automatic systems. Despite the push for full automation, professional manual stations remain the "gold standard" for high-mix, low-volume environments and critical failure analysis.

 

The Miniaturization Challenge

With the rollout of 5G and the proliferation of IoT devices, components are shrinking while PCB density increases. Industry leaders like Dinghua Technology and Martin SMT are responding by integrating high-resolution optical alignment into manual workflows. This allows technicians to handle 01005 components and fine-pitch BGAs with a level of tactile feedback that fully robotic systems sometimes lack.

 

New "Hybrid" Heating Technologies

The 2026 technical landscape is moving away from purely hot-air systems. The latest manual stations now feature Hybrid Heating, which combines:

Infrared (IR) Bottom Preheating: To prevent board warping and manage the thermal mass of multi-layer PCBs (up to 24 layers).

Precision Hot Air Top Heating: To ensure focused reflow without disturbing adjacent components.

 

Focus on Safety and Ergonomics

Recent safety audits in electronics manufacturing have led to the standardization of integrated safety features in manual stations. The latest models, such as the Dinghua BGA rework station for mobile phone repair DH-5830, now include vacuum suction pens as a standard safety requirement. This minimizes the risk of mechanical stress on the PCB pads during the "critical lift" phase immediately following desoldering-a common point of failure in manual rework.

 

Market Outlook: Sustainability Driving Repair

A major driver for the manual rework market in 2026 is the "Right to Repair" legislation and the global push for circular electronics. Manufacturers are choosing to rework high-value motherboard assemblies rather than scrapping them, leading to a surge in demand for reliable, cost-effective manual stations in service centers across North America and Europe.