SMD Chip Counter
Introducing our high-efficiency xray counting machine, an intelligent SMD component counting solution designed to replace traditional manual counters. This x ray reel counter eliminates the risk of material damage, human error, and inventory discrepancies, while its AI-powered X-ray imaging technology delivers accurate counts in just 6-10 seconds—7x faster than manual methods. The SMD Chip Counter seamlessly integrates with MES/ERP systems for real-time data sync, ensuring inventory traceability and reducing labor costs.
Description
Our xray counting machine is an intelligent solution designed to replace outdated manual counting processes, delivering 5-7x faster efficiency while eliminating material damage and human error. As a high-precision X-Ray Parts Counter, it uses AI-powered X-ray imaging to count components directly through original packaging, ensuring zero risk of tape or component damage. This X-Ray SMD Component Counting system also functions as a reliable SMD Chip Counter, integrating seamlessly with MES/ERP systems for real-time inventory updates and traceability.
Core Advantages
1. Unmatched Efficiency
The xray counting machine completes a full count in just 6-10 seconds, compared to 90+ seconds for manual counting. One machine handles 400 reels per day, replacing the work of 8 operators and significantly reducing labor costs. This X-Ray Parts Counter supports simultaneous counting of 4×7-inch reels or 1×17-inch reels, making it ideal for high-throughput electronics production environments.
2. Zero Material Risk
Unlike manual methods that risk tape damage, component loss, and moisture exposure for MSD parts, our X-Ray SMD Component Counting technology scans components without unpackaging. This SMD Chip Counter prevents component jams, tape deformation, and moisture-related quality issues, ensuring your materials remain intact and compliant.
3. 100% Count Accuracy
Powered by AI algorithms, the xray counting machine eliminates errors from manual data entry and empty tape misreads. This X-Ray Parts Counter automatically scans barcodes and uploads data to your inventory system, ensuring inventory records are always accurate and up-to-date.
4. Durable & User-Friendly Design
The X-Ray SMD Component Counting system features a sealed, maintenance-free X-ray tube for long lifespan, paired with a 17-inch high-definition display for clear, distortion-free imaging. Its ergonomic design, automatic start/stop, and anti-pinch sensors ensure safe, fatigue-free operation. This SMD Chip Counter also integrates with MES/ERP/WMS systems and supports label printing, enabling end-to-end inventory traceability.
Industry Application
This xray counting machine and X-Ray Parts Counter is essential for SMD component manufacturers, EMS providers, and electronics assembly plants. It efficiently handles components as small as 01005, replacing manual counting to cut costs, improve accuracy, and streamline inventory management.
Products Parameters
| Parameter | Details |
|---|---|
| Time of Counting | 6-8s for 4 reels simultaneously |
| Counting Accuracy | ≥99.9% for 01005, 100% for 0201 and above |
| Barcode Scan | Built-in automatic identification (external barcode scanner optional) |
| Label Printed | Real-time printing of component coding and counting quantity |
| Detectability | Resistors, capacitors, inductors, crystals, LEDs, diodes, transistors, multi-pin ICs, etc. |
| Radiation Leakage | ≤1μSV/H, compliant with international standards |
Material counting machine schematic diagram
Detecting images
Why Choose Our Solution?
Our X-Ray SMD Component Counting system and SMD Chip Counter deliver a 5-7x efficiency boost, eliminating quality risks and inventory errors. With AI-driven accuracy and smart factory integration, it's the essential upgrade for modern electronics production.
Products Operation
