Optical Xbox360 Bga Rework Station

Dinghua DH-A4D is a fully automatic SMT/BGA rework machine equipped with carbon fiber heating tubes and a glass-shield cover. It features a high-precision optical CCD system and a chip feeder that can move rightward/leftward and backward/frontward. The built-in top hot air head, combined with a laser pointer, enables accurate positioning during operation.

An Optical Xbox 360 BGA Rework Station is designed for restoring BGA chip connections on Xbox 360, PS3, laptops, smartphones, and other electronic boards. It integrates optical vision (CCD camera and laser) for precise alignment, multi-zone heating using hot air and IR pre-heating, automated chip pickup, placement, and soldering, as well as a touchscreen HMI with profile storage for repeatable workflows.

The product parameter 

Total Power	6800W
Top heater	1200W
Bottom heater	2nd 1200W, 3rd German IR heater 4200W
Power	110~220V±10％ 50/60Hz
Operation mode	Double joysticks operation. Fully automatic positioning, soldering, cooling, and integration..
Optical CCD camera lens	Automatic Frontward / backward, right / left, or manual by joysticks, imported from Panasonic
Chip feeder	Full automatic, application for chip 1*1~80*80mm
Camera magnification	10x - 220x
Workbench fine-tuning:	±15mm forward/backward, ±15mm right/left
BGA positioning	Laser position, the fast and accurate position of pcb and bga
BGA chip angle adjusting	Max 60°
Top air flow speed	adjusted by adjusting the knob, prevent tiny bga from being moved
PCB Positioning	Intelligent positioning, PCB can be adjusted in X, Y directions with "5 points support" + V-groove pcb bracket + universal fixtures, spring installing on PCB workbench, protecting PCB from being deformed.
Temperature control	K sensor, close loop
Placement accuracy:	±0.01mm
Running methods	PLC control, Servo driver
Temp accuracy	±1℃
Lighting	Taiwan-led working light, any angle adjustable
Temperature profile storage	50000 groups
PCB size	Max 410×450 mm Min 22×22 mm
BGA chip	2x2 - 80x80 mm
Minimum chip spacing	0.15mm
External temper sensor	4pc
Dimensions	700x700x950mm
Net weight	95KG

Product details 

Optical CCD & chip feeder work together for PCB imaging and chip convey for desoldering or soldering, especially

When the positioning is set on the touch screen, the top head will automatically find the chip's location.

There are 3 micrometers in total, one is at the top head for chip angle adjusting, max 60°, and the other two are for PCB

positioning moved +/- 15 mm, to make the PCB workbench leftward/rightward or backward/frontward, accuracy of 0.01mm.

Thermocouple, 4 pcs available, for real-temperature detection, and if necessary, some temperatures can be calibrated.

IR preheating area covered by an anti-high-temperature glass shield, which can prevent any small components or dust from dropping inside.

Also, the whole IR area can be moved to the left or right max 10 cm, for the chip position heating.

Spring on the PCB workbench can protect the PCB protected when heating up.

SMT/BGA Rework Station DH-A4D, dimensions: LWH = 670530790 mm, is packed in a plywood box with internal foam for machine protection. Whether it is shipped to Europe, the USA, or any other country, it is approved.

 

Shipping, Packaging, and After-Sales of the Optical Xbox 360 BGA Rework Station:

Machines like the DH-A4D are vibrated for at least 24 hours before delivery. We are the only manufacturer that performs vibration testing for BGA rework stations. After vibration, the machine is run continuously for at least 12 hours.

Each unit is packed in a fumigated plywood box. Regardless of the destination country, there are no restrictions on importation.

The valuable customers who are using our machine

This is a vibration testing machine. We were the first to use it for testing BGA rework stations before delivery, and we have found that, over the years, we remain the only company in China doing so.

After the vibration test, the machine undergoes another round of testing to ensure no issues have occurred.

We offer a 2-year warranty for the entire machine, a 3-year warranty for the heaters, and lifetime technical support.

Customers who cooperated with us 

FAQ 

Q1: How do we operate your machines?
A1: We provide a user manual and operation videos for our customers. Additionally, if customers visit our company, we can demonstrate the operation step by step. It typically takes 2-3 hours for a new user to master these skills.

Q2: What kind of after-sales service do you offer?
A2: We generally provide a three-year warranty for heater wires, a two-year warranty for the entire machine, and lifetime technical support.

Q3: How many days will it take to receive the machines, and what delivery options are available?
A3: We can ship the machines within 2-3 days after receiving full payment. The exact delivery time depends on the shipping method chosen:

• 3-7 days via DHL, FedEx, UPS, etc. (Door-to-Door Service)
• 3-5 days by air to your airport (Door-to-Airport Service)
• 25-35 days by sea to the seaport (Port-to-Port Service)

Q4: How is the package? Is it safe during delivery?
A4: All BGA rework machines are securely packed in standard strong wooden cartons with foam padding inside to ensure safety during delivery.

Know-How About the BGA Rework Station

Hot Air and Infrared (IR) are the two main types of rework stations commonly used by OEMs and PCB contract manufacturers today. Each type has its advantages and disadvantages. Selecting the right one for your application requires careful consideration of several factors, including your budget, work requirements, and the expertise of your staff.

Below, we outline some differences between Hot Air and IR BGA rework stations. Have questions or need help determining which is right for you? The Precision PCB Services, Inc. team is here to assist you. Contact a representative directly via phone or email for personalized support.