Automated soldering machine

ROBOTIC SOLDERING MACHINE (Single X Double Y)

MODEL NO. DH-HX5331 & HX5441

Demo Video: 

         

  

 

● One-step: auto smoke exhausting, auto clean ,auto emergency;

● Apply to mostly component and plugin sodering for motherboards;
● Freely choose for spot, drag, curve, circle, and irregular welding;
● Precise tin vol. control & consistency welding, work out what human hands unable to and make up other soldering shortcomings;
● Branded heating core, with temperature deviation at ±5℃;
● The time and speed of tin feeding is adjustable.

 

I: Technical Parameters

Model		DH-HX5331	DH-HX5441
Axis number		5 axis synchronous
Trace	X axis	500mm	500mm
	Y1 axis	300mm	400mm
	Y2 axis	300mm	400mm
	Z axis	100mm	100mm
	R axis	360°	360°
Max bearing load		10kg for each station
Max speed	X axis	800mm/sec.
	Y1/Y2 axis	800mm/sec.
	Z axis	450mm/sec.
	R axis	360°/sec.
Repeated precision	X axis	±0.02mm
	Y1/Y2 axis	±0.02mm
	Z axis	±0.02mm
	R axis	±0.02°
Max product size		280*250mm(X,Y)	280*350mm(X,Y)
Stored Programs		999 profiles
Drive system		Close-loop
Control system		Movement control system
Temperature range		40-450℃
Temperature   precision		±2℃
Heating head alarm   range		2-99℃
Feeding		Single tin feeding system
Heating power		200w
Tin feeding speed		０－50mm/s
Tin diameter		Φ0.3-Φ1.2(standard)
Alarms		Tin broken, Tin blocked, heater alarm
Dimension		L880*W600*H830mm	L880*W700*H830mm
Input		AC220V±10%  50/60Hz 450VA
Air pressure		0.4-0.8Mpa
Humidity		20-95%
Work temperature		-10-45℃
Net weight		Appr 90kg	Appr 95kg

 

II：Description

1.     5 axis automatic soldering robot

 

2.     Apply for spot welding, drag welding, curve welding, circle welding,irregular       curve continuous welding.

 

3.     Program can be copied.

 

4.     Maximum 999 programs can be stored, different program can be changed simply for different product with one button, no need to re-program.

 

5.     Customization is optional.

 

III：Functions

1.     Can input coordinates by clicking "programming", the program can be copied   by point to point or segment to segment to save time of programming, easy to learn. The spot and the path of soldering can be fully modified.

 

2.     Can program constant fast spot soldering and guide the welding head to the position of soldering, can change the interval time of two products to implement the loop without stopping and improve the efficiency by programming the teaching pendant simply.

 

3.     Maximum 999 program profiles can be stored, one machine can solder 999 different products by programming.

 

4.     The parameters of different spots can be exchanged flexibly, program calibration achieves coordinate position compensation automatically, with calibration of rotation and correction of wrong operation. The parameter of every single spot soldering can be configured.

 

5.     Apply for spot welding, drag welding, curve welding, circle welding and irregular welding, all the welding parameters can be configured by users for the difficult welding work and micro welding work.

 

 

6.     English version interface is easy for the user to debug even without teaching pendant.

 

7.     Automatic tin feeding, the quantity of tin can be adjusted and controlled precisely. Tin can be feed at anytime to apply for diversified welding and improve the efficiency.

 

8.     Weller heating head, the temperature can be controlled precisely to ±2°C, the time and speed of tin feeding can be adjusted to achieve high quality welding.

 

9.     Multi-tips is optional for standard array welding. 

 

10.  The stored welding paths can be used at anytime to save the time of programming.

 

11.  Multiple soldering robots can be operated together by computer control and programming.

 

12.  With automatic smoke collection and auto clean function.

 

 

IV：Advantages

1.     With automatic smoke collection to keep the air clean (optional).

 

2.     High-strength solder head can be customized for high quality melding.

 

3.     Program can be fast by re-set ,insert and delete the spot of the soldering or full modification.

 

4.     Clamping slot for easily fetch and change the products.

 

5.     Feeding tins at anytime to apply for multiple welding and high efficiency.

 

6.     Weller soldering temperature controller, control the temperature more accurately and more durable.

 

7.      Auto anti-collapse.

 

8.      Programming with teaching pendant for all new users to operate within 2 hours.

 

9.      Auto transport tape is optional for full automatic.

 

10.  The mode of two users managements of different right for engineer and operator.

 

11.  With functions of calibration of R axis, correction of wrong operations.

 

12.  ±0.02mm repeated precision to achieve precise soldering.

 

 

V：Core Assemblies

No.	Material Name	Brand
1	Machine body	Dinghua
2	Horizontal guid rail	Customized from Taiwan
3	Close-loop motor and driver	Leadshine
4	Belt+close-loop	Mikipulley
5	Power	MEAN WELL
6	Photoelectric sensor	Omron
7	Relay	Omron
8	U Sensor	Omron
9	Heater	Weller

 

III Packaging & Delivery

 

VI：Company Profile

SHENZHEN DINGHUA TECHNOLOGY DEVELOPMENT CO., LTD is a China leading professional manufacturer, was established in 2011.It is the direct factory, to design, manufacture, sale, and export on one line, being engaged in  BGA rework stations, automatic soldering machines and robots, automatic screw locking machines and robots, automatic dispenser machines, as well as the business for CNC engraving machines, LCD products, and SMT related equipment and accessories. We are committed to provide the most advanced equipment with high quality and timely service to our customer.

 

As one of pioneer in this industry, we continue to improve and innovate along with the market demands by absorbing the advanced development experience abroad and adhering to our vision of 'Professionalism, Honesty, Innovative and Responsibility'.

 

Providing leading technology is our primary motive. Through teamwork, we achieved the core thermal-control technology with related patent. At the same time, our products cover 3 categories: high-end, mid-end and low-end for development and production using manual, semi-auto to fully automated processes. Our markets have been expanded into industries like: individual repair, factories, education, military and aerospace etc. At the same time, we had established the point-of sales and end service at locally and abroad. We have step up in global markets directly, with high quality, competitive prices, and the explore for market needs, and have cooperated with many excellent partners including Google, FOXCUNN, Lenovo, Sumsung, Huawei, etc.

 

Your satisfaction is our pursue, adhering to customer-focus, market oriented, our company provides fist class products and high efficient services for customers through continuous innovation. We are honored to work with you to create a brighter future.

 

 

 

 

V.FAQ of automatic soldering robot

Q1: I know nothing about the automatic soldering machine, what kind of machine I should choose?
Just tell us what you want to do using this machine. And sending us a sample picture is better. 
Then we will send you a perfect solutions and suggestions.

Q2: When I get this machine, but I don't know how to use it. What should i do?
We will send you the English manual and CD video for machine using and maintaining with machine. If u still have some doubts, we can talk by telephone or by WHATSAPP/SKYPE. Our engineer can also be sent to your country to install or adjust machine if necessary.

Q3:If some problems happened to this machine during warranty period, what should i do?
We will supply free parts for this machine during the warranty period if machine have any problems.We also supply free after-service forever. So any doubts, just let us know, we will give you solutions within 30 min.

 

 

 

Warmly welcome all world-wide partners to consult and visit our factory!