SMD Component Counting System
DHKC-S600 is a high-speed automated SMD component counting system designed specifically for electronic service manufacturing. Utilizing advanced Xray recognition and artificial intelligence algorithms to accurately count tiny surface mount devices, such as,resistors, capacitors, ICs are packed in trays, tubes, or bulk. Features include ± 0.01% counting accuracy, 60+components/minute throughput, compatible with 0201 to 50mm components. Integrated barcode scanning Simplify inventory management through data export. Its compact design and computer interface ensure efficiency delete errors for manual on SMT production lines.
Description
Products Description
The DHKC-S600 SMD component counting system embodies cutting-edge reel counter technology,seamlessly integrating X-ray imaging with industrial automation to deliver unparalleled precision in inventory management. As an advanced reel counter for SMD components, it employs a sophisticated dual-mode detection system that synergizes photoelectric sensors with micro-focus X-ray tubes, consistently achieving 99.99% counting accuracy for components ranging from 0201 to QFN packages and others.
Products video
The short video can help SMD component counting system explain:
Products paramters
| SMD component counting system parameters | |
| Xray tube | 50KV (24V power-supply), 80KV is optional |
| Power supply | 1700W |
| Xray radiation | 0.17µSv/h |
| OPeration system | Win10 bits 64 |
| Display | 21 inches |
| Docking system | ERP and MES |
| Labels printing | Real-time printing for codes and quantity |
| Dimension |
1500× 900×1950mm
|
| Weight | 500kg |
Products illustration
High-throughput processing: Capable of handling 4×7" simultaneously or 1×17" reels, others that are less than 17'' are OK as well.
Enhanced by AI-driven vision algorithms, the system intelligently compensates for irregular component or parts, while its human-centric design minimizes operator fatigue during prolonged component reel counting operations. With cloud-based firmware updates and operation noise maintained below 50dB, the
DHKC-S600 revolutionizes SMT warehouse efficiency, reducing counting time by 85% compared to traditional manual methods.
Electronic Components counted
Semiconductor chips, capacitors, resistors, diodes and other discrete components, but do not detect internal connection defects (such as disconnections, short circuits) and packaging quality.
Physical form limitations
Only suitable for standard tray materials (such as reels, pallets), the diameter of the tray usually needs to be ≤17 inches (about 430mm), and the thickness should be ≤6cm.
Package Compatibility
It can directly penetrate moisture-proof bags and sealed bags for counting without unpacking.
Brand Quality Service
bags without physical contact
generation
We are always at your service when you need
Dinghua Technology: Advancing Precision in SMD Component Management as a pioneer in industrial automation solutions. Dinghua Technology specializes in X-ray counter systems designed for high-accuracy component reel counting.
Our SMD component counting system leverages AI-powered X-ray imaging to revolutionize inventory control in electronics manufacturing.
Core Innovations
Non-Destructive Scanning: Patented X-ray penetration technology enables reel-to-reel counting without unpacking, preserving moisture-sensitive components.
Multi-Scale Compatibility: Supports 7–17 inch reels (including Tape/IC trays) with 99.99% counting accuracy for 01005+ sized SMDs.
Industry 4.0 Integration: Real-time data sync with MES/ERP via cloud-based algorithms, reducing manual input errors by 99.9%.
Operational Impact
Efficiency: Processes 1000+ reels/hour (vs. 40 reels manually), cutting labor costs by 90%., labels with QR and Bar code can be printed.
users
years experience
Factory M2
after-sales engineers
