PCB X-ray Inspection System

The PCB X-ray inspection machine is a sophisticated, non-destructive system designed to analyze the internal structure of printed circuit boards (PCBs) and electronic components with exceptional accuracy. Utilizing high-resolution X-ray imaging technology, it uncovers hidden defects like voids, solder bridges, cracks, open circuits, and misaligned BGAs, ensuring top-tier quality and reliability in electronic assembly.

With multi-angle viewing, adjustable magnification, and advanced image analysis software, the machine allows for precise defect detection and real-time inspections across a broad range of applications. It is particularly effective for inspecting fine-pitch SMT components, such as BGA, CSP, and QFN, making it well-suited for high-density circuit designs.

Tailored for SMT production lines, quality control teams, and R&D labs, the PCB X-ray inspection system offers fast performance, crystal-clear imaging, and intuitive user operation. Its robust design, cutting-edge features, and dependable results help manufacturers streamline workflows, minimize rework, and maintain consistent product quality.

Ideal for industries such as electronics manufacturing, automotive electronics, communications, and semiconductor packaging, this machine provides a reliable solution for internal inspection and quality assurance.

1. The X-ray source adopts a closed X-ray tube, which has a long life and is maintenance-free. It can be equipped with 90KV/110KV;

2. A new generation of high-definition digital flat-panel detectors, high-resolution design to obtain the best images in a very short time;

3. Laser automatic navigation and positioning, quickly select the shooting location;

4. X/Y/Z axis motion control, easy to operate;

5. CNC inspection mode for rapid automatic inspection of multi-point arrays;

6. Tilt angle: 60°, tilted for multi-angle detection, making it easier to detect sample defects;

7. Visual high-definition navigation window, easy to operate, quickly find the detection target position;

8. 450mm*500mm loading platform;

9. The operation is simple and fast, you can quickly find the target defects and you can get started with the two-hour training.

The system uses an X-ray source to emit X-rays, which pass through the product being inspected. The product is placed on a platform that can be adjusted or moved to scan different areas.

As the X-rays pass through the product, they are captured by a TFT (Thin-Film Transistor) detector, which converts the X-rays into a digital image. The data collected by the detector is then processed by the industrial control system's processor, which analyzes it and manages the inspection system's operations.

The resulting data is shown on an HD monitor, where detailed X-ray images of the product are displayed. A navigation bar on the screen allows the user to adjust settings, inspect different parameters, or browse through various images to identify defects or anomalies.

1. Solder Joint Inspection

Detects hidden soldering defects such as voids, bridges, cracks, cold solder joints, and insufficient solder. 

2. BGA, CSP, and QFN Package Analysis

X-ray inspection is crucial for Ball Grid Array (BGA) and Chip Scale Package (CSP) components, where solder joints are invisible from the outside. Identifies voids, misalignment, short circuits, and open joints beneath the package. Evaluates solder ball diameter, shape, and position for consistency and quality.

3. Multi-Layer PCB Internal Structure Inspection

Examines the inner layers of multi-layer boards to detect issues such as: broken vias or holes, misaligned layers, short circuits or open traces, delamination or internal cracks

 

 

SHENZHEN DINGHUA TECHNOLOGY DEVELOPMENT CO., LTD

is a national high-tech enterprise integrating R&D, production, sales and service. It is a professional manufacturer of non-destructive flaw detection equipment such as professional BGA rework station, X-ray inspection machine, X-ray counting machine and so on. We have the strength to provide you with better products, better services and more advanced technological productivity.

Our products have earned global recognition, being exported to over 80 countries and regions. Dinghua has built a strong sales network and terminal service system, positioning itself as a leader and innovator in the SMT soldering industry.

Our products are widely used across various sectors, including individual maintenance, industrial and mining enterprises, education and research, and aerospace, earning a solid reputation among our users. With a belief that our clients' success is our own, Dinghua is committed to collaboration and working towards a brighter future together.

1. What is the PCB X-ray inspection system?