Xray Counter

Xray Counter

Xray counters are highly versatile and can count a variety of SMD components, including capacitors, diodes, resistors, and many more. This makes them an essential tool for electronics manufacturers who require precision and efficiency in their processes.

Description
Products Description

An X-ray counter can quickly and accurately count SMDs without damaging them. This technology uses X-rays to detect and count individual components inside a container, regardless of their size or orientation. The result is a fast and precise count of all SMDs in a batch, saving time and reducing the risk of manual counting errors.

X-ray counters for various SMD components provide a valuable solution for improving the manufacturing process. They offer a reliable and efficient way to count small electronic components, making production faster and more accurate. With their versatility and precision, they play an essential role in meeting the demanding standards of the electronics industry.

 

Products parameter

 

Power supply 110~230V  50/60Hz
Rated power  1700W
Xray source 50KV Sealed Microfocus X-ray Tube
focal spot size
15μm
Barcode Scan & Count Results less than 10 s
Maximum Reel Diameter 17in (431.8mm) or (4)7in (178mm)
Minimum Component Size 01005 (0402mm)
Accuracy >99.8%
Maximum Reel Height 5in (130mm)
Applications Reels,Tubes, Trays, ESD Bags, PCB Inspection
Minimum Component Size 01005 (0402mm)
Cycle Time less than7''
Weight 900kg

 

How Does an X-Ray Component Counter Work?

 

X-ray counters are devices that detect and measure the amount of X-ray radiation in a given area. The principle behind these counters is based on the fact that X-rays are ionizing radiation, meaning they can ionize atoms or molecules in the material they pass through, creating free electrons and ions. These free charges can then be detected by the X-ray counter and converted into a measurable signal.

Benefits include:

  • Non-destructive counting
  • High-speed inventory verification
  • Automatic quantity calculation
  • Barcode integration
  • MES/ERP system compatibility

 

xray counter

Applications of X-Ray Component Counter Machine

 

 

SMT Production Lines
Fast verification of incoming and remaining reel quantities.

Electronic Component Warehouses
Inventory auditing and stock management.

EMS Manufacturing
Accurate reel counting before production.

Automotive Electronics
Component traceability and inventory control.

Consumer Electronics
LED, IC, resistor, capacitor, and connector reel counting.

Aerospace and Military Electronics
High-value component inventory management.

 

 

4 traies counting 4 reeels counting

Company and Products

 

Counting small components precisely and quickly can be a challenging task that demands significant time, effort, and expertise.

This is where X-ray counter machines provide a valuable solution-they are designed to count various SMD components with high accuracy and efficiency. These machines use an X-ray scanner to capture images of the components placed inside. The system then analyzes the images to deliver accurate counts, helping operators manage inventory more effectively, boost productivity, and reduce manufacturing errors.

Our company specializes in producing high-quality X-ray counter machines tailored to meet the diverse needs of our clients. Built with the latest technology, our machines can detect components as small as 01005. They feature multiple counting modes to suit different applications and include an intuitive user interface that simplifies the counting process.

These machines are widely used across industries such as automotive, aerospace, consumer electronics, and military. They offer a reliable and cost-effective method for counting a broad range of SMD components, saving time and minimizing errors.

In addition to X-ray counter machines, we also provide related products including X-ray inspection machines, BGA rework stations, and automatic soldering stations. All of these solutions are designed with the same focus on reliability, accuracy, and scalability-making our company a one-stop provider for electronics manufacturing equipment.

In summary, X-ray counter machines play a vital role in inventory management and productivity improvement for electronics manufacturing. We are committed to delivering high-quality equipment, including X-ray counter and inspection machines, BGA rework stations, and automatic soldering systems, to clients worldwide.

 

Demo video

 

How to use an x-ray counter:

 

 

fAQ

 

Q: What is an X-Ray Component Counter Machine?

A: An X-Ray Component Counter Machine is an automated counting system designed to accurately count SMD components inside reels, trays, tubes, and ESD bags without opening the packaging. It uses advanced X-ray imaging technology to identify and calculate component quantities quickly and accurately.

Q: What is the counting accuracy?

A: The counting accuracy is typically higher than 99.8%, depending on the component type, packaging condition, and reel arrangement. Advanced image processing software ensures reliable counting results even for small-sized components.

Q: Does X-ray counting damage electronic components?

A: No. The machine uses a low-dose X-ray source designed specifically for component counting and inspection. The process is non-destructive and does not affect the performance, reliability, or lifespan of electronic components.

Q: How can I choose the right X-Ray Component Counter for my factory?

A: The ideal model depends on your component size range, daily counting volume, reel dimensions, software integration requirements, and production environment. Our technical team can recommend a suitable solution based on your specific application needs.

 

 

Whatsapp WechatVK+8615768114827

Next: No Information

(0/10)

clearall