5 Axis Screw Locking Machine
The top quality, stable performance, cost-effective 5 axis screw locking machineSupplied by the 9 years professional Chinese automatic machines designer and Manufacturer Shenzhen Dinghua Innovation Automation Co., Ltd.
Description
What Is a 5 Axis Screw Locking Machine?
A 5 Axis Screw Locking Machine is an automated fastening system designed to improve screw assembly efficiency and consistency. By combining multi-axis motion control with intelligent screw feeding technology, the machine automatically picks, positions, and fastens screws according to pre-programmed coordinates.
Compared with manual assembly, the system significantly increases productivity, improves fastening accuracy, and reduces labor costs.
Introduction of the 5-axis screw locking machine
- Save cost： a single worker can operate the machine to achieve the speed of 4-5 times of handwork.
- Improve efficiency：0.5-1.2s to lock one screw, only need to fetch the products by hand.
- High performance： repeated precision 0.01mm, alarms of improper screw, loose threads, missed screws.
- Wide range of applications： applicable for M1.0-M6.0.
- Customised option： can customise the machine according to the customer's products and screws.
2Parameters of the 5-axis screw locking machine
| Model | DH-300X | DH-400X | |
| Axis Number | 5- axis synchronous controller | ||
| Tracing Range | X axis | 500mm | 500mm |
| Y axis | 300mm | 400mm | |
| Z axis | 100mm | 100mm | |
| Max Speed | XY axis | 800mm/sec | |
| Z axis | 450mm/sec | ||
| Repeat Precision | X,Y axis | 土0.02mm | |
| Z axis | 土0.02mm | ||
| Max fixture size | 300* 240mm(X,Y) | 400*240mm(X,Y) | |
| profiles | 999 | ||
| Max load | 10kg | ||
| Input voltage | AC110V/220V | ||
| Power | 450W | ||
| Body Material | Aluminum alloy | ||
| Feeder Brand | Zeda | ||
| Motor Driver Brand | HIOS/KIL EWS(Optionally at your need) | ||
| Sucker Brand | Dinghua customized | ||
| Screw Driver | Dinghua customized | ||
| Applied Screw Size | Smaller than M6 | ||
| Machine Size | L680*W700*H780mm | ||
| FAULT DETECTION | IMPROPER |
Yes |
|
| LOOSE THREADS | Yes | ||
| MISSED SCREWS | Yes | ||
| DEFAULT | ALARM, RE-LOCKING,SKIP | ||
| ADVANTAGES | COST SAVING | Single person can operate 2 or more machines to save the labour cost |
|
| QUALITY ASSURANCE | yesAccurate torsion, convenient adjustment to guarantee quality of screwing |
||
| HIGH CAPACITY | Fast speed to serewing to iuprove the production capaeit? | ||
Features of 5 axis screw locking machine
1. Intelligent Fault Detection System
The machine is equipped with an intelligent monitoring system that automatically detects improper screw positioning, missing screws, and loose threads during operation. Real-time alarms help prevent assembly errors and improve product quality.
2. Universal Fixture Compatibility
The universal fixture design supports a wide range of screw types and product configurations, reducing fixture replacement time and improving production flexibility.
3. Product Protection Design
The spring-loaded fastening mechanism helps protect products from deformation or damage during the screw fastening process, ensuring consistent assembly quality.
4. Easy Coordinate Calibration
Single-point calibration allows operators to accurately set screw positions with minimal effort. After each position is calibrated, the fastening head automatically moves to the next programmed point, improving setup efficiency.
5. Flexible Error Handling Modes
The system offers multiple fault-handling options, including automatic re-locking, repeated fastening attempts, and skip mode. Users can configure the appropriate response according to production requirements.
6. User-Friendly Programming
Programming can be completed through direct coordinate input or the teach pendant. Functions such as insert, delete, copy, paste, move, array programming, and point calibration simplify program creation and product changeovers.
7. Stable PLC Control System
The machine is controlled by a reliable PLC system and customized fastening software. Automatic reset functions help ensure stable operation, accurate positioning, and consistent fastening performance during continuous production.
Details of 5 axis screw locking machine
1. Teach pendant for easy debugging, operation and simple programming.
2. Hios/Kilew screwdriver, easy to change, convenient adjustment and high quality to ensure screwing accuracy.
3. Suction feeder, high efficiency and low fault.
How Does a 5 Axis Screw Locking Machine Work?
The machine automatically feeds screws through a screw feeder and delivers them to the fastening head. The servo-driven motion system positions the screwdriver according to programmed coordinates. Once the screw reaches the target location, the system applies the preset torque and completes the fastening process automatically.
The process reduces manual intervention and ensures consistent fastening quality across production batches.
Applications
The machine is suitable for:
- Consumer electronics assembly
- Mobile phone accessories
- Power supplies
- Smart home devices
- Medical equipment
- Automotive electronic components
- Communication devices
- Industrial control products
- Household appliances
.FAQ
